Pneumatic Sanitary Control Valve

  • Self-draining angle valve with polished surfaces for food, pharmaceutical and biochemical processes
  • Multi-spring pneumatic diaphragm actuator; leakage below 0.01% of rated Kv (ANSI B16.104)
  • DN15-100, PN1.0 MPa; clamp, threaded or flanged; 304SS/316SS/316LSS; 50:1 rangeability

Overview

ZTRS(ZRS-10K) Pneumatic Sanitary Control Valve is suitable for regulating process variables such as pressure, temperature and flow rate, in applications such as food, pharmaceutical, cosmetics, clean steam, wine, beverage and biochemical process control. It features compact structure, easy assembly and disassembly, and high regulation accuracy, in particular low pressure drop, large flow capacity, wide rangeability and high flow accuracy, fully complying with IEC 534-1-1978. Leakage meets ANSI B16.104 requirements. The control valve is fitted with multi-spring actuators providing high output force.

Valve Features

  • Angle-type design ensures self-draining of the valve; standard electro-polishing and smooth surfaces ensure cleanliness, with no areas for media accumulation and no potential contamination.
  • Quick assembly and disassembly of the valve body and bonnet makes valve opening and maintenance fast and easy, reducing process downtime.

Technical Parameters

  • Body type: angle-type cast body (standard); three-way, straight-through, multi-port, etc. (variants)
  • Nominal diameter: DN15, 25, 40, 50, 65, 80, 100 mm
  • Nominal pressure: PN1.0 MPa
  • Connection type: clamp type, threaded, flanged (unless otherwise agreed in the contract, the valve will be supplied with clamp connections)
  • Material: stainless steel 304SS, 316SS, 316LSS
  • Packing: EPDM, PTFE

Valve Internal Components

  • Plug type: single-seat plug type valve plug
  • Flow characteristic: equal percentage (E%); linear (L)
  • Material: stainless steel 304SS, 316SS, 316LSS

Actuator type: multi-spring diaphragm actuator; diaphragm material: EPDM (ethylene propylene rubber) with nylon insert; spring range: 1.5 ~ 3 kg/cm² (0.15 ~ 0.3 MPa); air supply connection: M16×1.5; ambient temperature: -30 ~ +70°C; action type: air-to-open or air-to-close.

Accessories: valve positioner, handwheel mechanism, air filter regulator, limit switch, valve position transmitter, etc.

Performance Specifications

  • Leakage: less than 0.01% of rated Kv
  • Hysteresis: with positioner, less than 1% of full stroke; without positioner, less than 3% of full stroke
  • Basic error: with positioner, less than ±1% of full stroke; without positioner, less than ±5% of full stroke
  • Rangeability: 50:1

Kv Values and Allowable Differential Pressure

Nominal Diameter 15 25   40 50 65 80
Kv   6.3 11 16 25 28 44 45 63 63 100
Allowable Differential Pressure (MPa) 1.0 0.6 0.4

Overall Dimensions

Nominal Diameter (mm) 25 40 50 65 80
Pneumatic Diaphragm Sanitary Control Valve
L0 100 105 105 155 155
L1 100 125 125 175 175
A φ285 φ285 φ285 φ285 φ285
L 90 90 90 95 95
H 470 480 480 510 510