Pneumatic PTFE-Lined Single Seat Control Valve

  • F46 (FEP) PTFE-lined single-seat control valve, corrosion-resistant to almost all media including concentrated nitric acid and aqua regia
  • PTFE bellows plus packing double seal, no leakage; ZHA/B multi-spring diaphragm actuator with high output force and compact design
  • DN20-150, PN1.6-6.4 MPa; -40 °C to +180 °C; quick-opening flow characteristic

Overview

ZJHPF pneumatic PTFE-lined single-seat control valve is a corrosion-resistant straight-through single-seat control valve. All wetted surfaces of the valve body and the internal trim components are lined with corrosion-resistant, aging-resistant F46 (FEP) by high-pressure injection molding, and PTFE bellows sealing is adopted. It is widely used for the control of strongly corrosive media such as acids and alkalis, as well as toxic and volatile gases and liquids.

Features

  • Corrosion resistance: Resistant to almost all media, including concentrated nitric acid and aqua regia.
  • Good sealing performance: Bellows and packing provide a double seal, ensuring no leakage.
  • Low leakage: Thanks to the soft-seat plug and seat, the leakage rate is lower than the Class IV standard.
  • High output force: Equipped with an HA actuator featuring high output force and compact structure. The product complies with GB/T4213-92.

Valve Body

Item Value
Form Straight-through single-seat spherical valve
Nominal Diameter 3/4″, 20, 25, 32, 40, 50, 65, 80, 100, 150 mm
Nominal Pressure PN1.6, 2.5, 4.0, 6.4 MPa
Flange Standard JB/T79.1 ~ 79.2-94, etc.
Material ZG230-450 lined with F46
Working Temperature -40 ~ 180 °C
Gland Form Bolted
Packing V-type PTFE packing

Main Technical Parameters

Nominal Diameter DN 20 25 32 40 50 65 80 100 150
Valve Seat Diameter (dn) 20 25 32 40 50 65 80 100 150
Rated Flow Coefficient Kv 5.0 8 12 20 32 50 70 100 240
Allowable Differential Pressure (MPa) 3.8 3.2 3.0 2.0 1.8 1.5 1.4 1.0 0.6
Nominal Pressure PN (MPa) 1.6, 2.5, 4.0, 6.4
Rated Stroke (mm) 16 25 40 60
Matching Actuator ZHA/B-22 ZHA/B-23 ZHA/B-34 ZHA/B-45
Plug Form Single-seat plunger PTFE-lined plug
Flow Characteristic Quick-opening

Actuator Technical Parameters

Actuator Type ZHA/B multi-spring diaphragm actuator
Actuator Model ZHA/B-22 ZHA/B-23 ZHA/B-34 ZHA/B-45 ZHA/B-56
Effective Area (cm²) 350 350 560 900 1400
Stroke (mm) 10, 16 24 40 40, 60 100
Spring Range (kPa) 20-100 (standard), 20-60, 60-100, 40-200, 80-240
Diaphragm Material Nitrile rubber with nylon fabric, EPDM rubber with nylon fabric
Supply Air Pressure 140-400 kPa
Air Connection RC1/4″
Ambient Temperature -30 ~ +70 °C
Optional Accessories Positioner, air filter regulator, lock-up valve, limit switch, valve position transmitter, handwheel, etc.
Action Mode Air-to-close (B) – valve opens on air failure (FO); air-to-open (K) – valve closes on air failure (FC)

Main Parts Materials

Part Material
Valve body & bonnet ZG230-450 lined with F46
Seat & plug 304 lined with F46
Stem 304 lined with F46
Guide bushing 304 lined with F46
Bellows Stainless steel + F46

Performance Specifications

Item Detail Sub-detail Without Positioner With Positioner
Basic Error (%) ±5.0 ±1.0
Hysteresis (%) 3.0 1.0
Dead Band (%) 3.0 0.4
Start/End Point Deviation (%) Air-to-open Start point ±2.5 ±1.0
End point ±5.0 ±1.0
Air-to-close Start point ±5.0 ±1.0
End point ±2.5 ±1.0
Rated Stroke Deviation (%) ≤2.5
Leakage (L/h) 0.01% × rated valve capacity
Rangeability 30:1

Installation & Connection Dimensions (Unit: mm)

Parameter Type 20 25 32 40 50 65 80 100 125 150
L PN16/25 181 184 200 222 254 276 298 352 410 451
PN40 194 197 200 235 267 292 317 368 425 473
PN64 206 210 210 251 286 311 337 394 440 508
H PN16/25 52.5 57.5 75 75 85.5 92.5 100 110 142.5 158
PN40 52.5 57.5 75 75 82.5 92.5 100 117.5 150 167.5
PN64 65 65 85 85 90 102.5 107.5 125 172.5 195
H1 132 132 158 170 179 214 221 234 270 294
H2 298 298 298 298 298 380 380 380 510 510
H3 180 180 180 180 180 236 236 236 310 310
L1 289 289 289 289 289 347 347 347 476 476
A 282 282 282 282 282 360 360 360 470 470
D 220 220 220 220 220 270 270 270 320 320