Electronic Electric High Pressure Angle Control Valve

  • Multi-stage throttling spreads differential pressure; resists cavitation and erosion; up to 2-3× longer service life in urea service
  • Angle-type body with single-guided plug: simple flow path, low resistance, ideal for viscous and particle-laden media
  • DN6-200, PN1.6-32 MPa; -40 °C to +600 °C; built-in servo amplifier

Overview

ZDLS electronic electric high-pressure angle control valve consists of a PS series or 3610 series linear-motion electric actuator and a low-flow-resistance angle-type single-seat valve body. The electric actuator is an electronically integrated unit with a built-in servo amplifier. Once the control signal (4-20 mA DC or 1-5 V DC) and power supply are connected, the valve opening can be regulated to adjust process parameters such as pressure, flow rate, liquid level and temperature. It features fast response, simple wiring, large flow capacity, compact size and high regulating accuracy. The angle-type high-pressure control valve was developed to address the serious problems of short service life, easy fracture of the valve stem and easy detachment of the bushing under severe working conditions of high pressure or high differential pressure with serious cavitation and erosion. It employs multi-stage throttling to distribute the differential pressure, reducing cavitation, erosion and turbulence damage, and greatly improving the service life of the control valve. In urea systems in particular, its service life is 2-3 times longer than that of ordinary high-pressure valves. The valve body is of right-angle design with a single-guided plug. The flow path is simple with low resistance, making it especially suitable for regulating high-viscosity fluids and media containing suspended solids and particles, avoiding coking, sticking and clogging.

Control Valve Technical Parameters

Nominal Diameter (mm)
6
10
15
25
Valve Seat Diameter (mm) 3 4 6 4 5 7 8 10 6 7 8 10 12 7 8 10 12 16 20
Rated Flow Coefficient Kv 0.04 0.1   0.1 0.4       0.4         1 1.6 2.5 4 6.3 8
  0.16 0.4 0.16   1 1.6 2.5 0.63 1 1.6 2.5 4            
0.063 0.25   0.25 0.63                            
Nominal Diameter (mm) 32 40 50 65 80 100 125 150 200
Valve Seat Diameter (mm) 16 20 30 20 38 30 50 38 65 50 80 65 100 65 125 100 150 125 200
Rated Flow Coefficient Kv 6.3 8 16 8 25 16 40 25 63 40 100 63 160 100 250 160 400 250 600
Rangeability R = 20:1 when Kv < 18; R = 30:1 when Kv > 18
Nominal Pressure 1.6, 4.0, 6.4, 10, 16, 22, 32 MPa
Plug Form Cage-guided single-seat plunger-type plug
Flow Characteristic Linear
Action Direct-acting, reverse-acting
Working Temperature (°C) Normal type: -40 ~ +230; cooling-fin type: +230 ~ +450; special order: +450 ~ +600
Flange Standard Per JB/T2769-92; also available per ANSI, JIS, DIN on request
Control Signal 4-20 mA DC; 1-5 V DC; 0-10 V DC (depending on the actuator fitted)
Power Supply 220 V AC, 50 Hz; 380 V AC, 50 Hz (depending on the actuator fitted)
Nominal Diameter (mm)
20
25
40
50
65
80
100
150
200
250
300
Valve Seat Diameter (mm) 10 12 15 20 25 32 40 50 65 80 100 125 150 200 250 300
Rated Flow Coefficient Kv 1.6 2.5 4 6.3 10 16 25 40 63 100 160 250 400 630 1000 1600
Rangeability 30:1
Nominal Pressure Standard products: 1.6, 4.0, 6.4 MPa
Plug Form Single-seat plunger-type plug
Flow Characteristic Linear, equal percentage
Working Temperature (°C) Normal type: -40 ~ +230; cooling-fin type: +230 ~ +450; special order: +450 ~ +600
Flange Standard Per JB78-59, JB79-59; also available per JB/79.1-94, JB/79.2-94, ANSI, JIS, DIN on request

Products with working temperature, nominal pressure or nominal diameter beyond the listed range can be supplied on request.

Performance Specifications

Leakage rate: Class IV, less than 10-4 of rated flow capacity.
Hysteresis: 2.0% with 361L actuator; 1.0% with PSL actuator.
Basic error: ±2.5% with 361L actuator; ±1.0% with PSL actuator.
Note: Tests are performed with standard PTFE packing.

Main Parts Materials

Valve body: ZG230-450, ZG1Cr18Ni9Ti, 316, 316L, wear-resistant alloy, etc.
Plug and seat: 1Cr18Ni9Ti, 316, 316L, wear-resistant alloy, F4, etc.
Packing: PTFE, flexible graphite.

Allowable Differential Pressure

Nominal Diameter (mm)
20
25
40
50
65
80
100
150
200
250
300
Valve Seat Diameter (mm) 10 12 15 20 25 32 40 50 65 80 100 125 150 200 250 300
Actuator Allowable Differential Pressure ΔP (MPa)
With PSL PSL202 6.4 6.4 6.4 4.90 3.14 1.92 1.23 0.78                
PSL204           4.31 2.76 1.76 1.04 0.69 0.44          
PSL208                 1.86 1.23 0.78 0.50 0.35 0.20    
PSL320                       1.26 0.87 0.49 0.32 0.22
With 361L 361LSA-20 6.4 6.4 6.4 4.90 3.14 1.92 1.23 0.78                
361LSB-50           4.79 3.06 1.96 1.16 0.76 0.49          
361LSC-65                 1.51 0.99 0.64 0.41 0.28      
361LSC-99                       0.63 0.44 0.25 0.16 0.11

Note: (1) The actual configuration must be determined according to specific process parameters. (2) If the allowable differential pressure is unclear or the maximum working differential pressure exceeds the listed range, please contact us and a suitable solution can be provided.

Overall Dimensions

Nominal Diameter (mm)
20
25
32
40
50
65
80
100
125
150
200
L1 (mm) 98 105 105 120 135 190 225 270 315 367  
L2 (mm) PN1.6 MPa 85 95 115 115 130 145 155 175 200 240 300
PN4.0 MPa 85 95 115 115 130 145 155 175 200 240 300
PN6.4 MPa 100 115 130 130 150 170 190 215 250 275 325
With PSL H (mm) Plain 753 761 789 778 793 819 858 893 921 951 956
Cooling-fin 883 891 919 908 923 892 1021 1056 1120 1150 1156
D (mm) 176
Weight (kg) 13.5 22.5 25.5   29.5 50 60 78 119 157 255
With 361L H (mm) Plain 516 542 552   688 744 783 818 976 1006 1036
Cooling-fin 646 654 682   818 907 946 981 1175 1205 1235
D (mm) 225 310
Weight (kg) 21 30 33 41 45 65 75 93 172 210 308